· top picks · 12 min read
Best 18 Ar500 Armor Plates: Protection Without Compromise
Our Ar500 armor plate roundup examines the key features, applications, and performance metrics of this high-strength armor solution, helping readers select the right plate for their security or tactical needs.
Ar500 armor plates represent a significant advancement in lightweight protective technology, offering superior impact resistance compared to traditional steel plates. These plates combine exceptional hardness with reduced weight, making them ideal for various applications including vehicle armor, tactical gear, and personal protection systems.
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Reviews
Scorpion AR500 Steel Body Armor
Crafted from USA-made AR500 steel, these plates pack serious stopping power while staying surprisingly manageable at just over 10 pounds each. The fully encapsulated design keeps them pristine, no matter how much you sweat during intense workouts. The independent lab certification gives you peace of mind, proving these bad boys can soak up six hits from 7.62 NATO bullets before going down.
USA Made AR500 Armor Plates
Made in the USA, these AR500 steel armor plates stack up to six hits from 7.62 NATO bullets traveling at 2780fps. The fully encapsulated design resists corrosion and sweat, while the independently tested protection keeps you safe from splintering metal fragments with its built-in spall guard. Each plate measures either 10’ x 12’ or 6’ x 8’, offering versatile frontal and back protection.
Level III AR500 Steel Body Armor
These American-made AR500 steel plates use military-standard testing to deliver exceptional protection rated for six hits from 7.62 NATO bullets. The fully encapsulated design resists corrosion and damage from sweat, while the curved and flat plates attach easily to your carrier for optimal comfort during training or tactical situations. The heavy-duty construction feels solid in your plate carrier, and the rubberized coating helps prevent spalling fragments.
Level III AR500 Steel Body Armor
Made in the USA, this steel body armor plate can handle multiple hits from 7.62 NATO bullets, with independent lab testing backing its six-hit capability. At 11x14 inches and 10 pounds, it offers robust protection for your torso, though the added weight might not suit everyone. The fully encapsulated plate resists corrosion and damage from sweat and chemicals, making it a reliable choice despite its hefty nature.
AR500 Armor A1 Threat Level III+ 10x12 Build-Up Coat
The AR500 A1 plates pack a serious punch at just 5.5 pounds each, stopping anything from pistols to most rifles including 5.56 M193 and M855 rounds traveling at up to 3000 FPS. The sleek. 26” thick design keeps you mobile without compromising on the protection you need for the mission.
Tactical Scorpion Gear Level III AR500 Steel Body Armor Set
Made in the USA, these Level III AR500 steel plates pack a hefty 10x12 inches and 6x8 inches of bullet-stopping power each. The fully encapsulated design keeps out corrosion and sweat, thanks to its protective coating. Each plate handles up to six hits from 7.62 NATO bullets moving at 2780 fps, making them reliable protectors for both front and back.
Tactical Scorpion Gear Level III AR500 Body Armor Plates
Designed for USA-made reliability, these dual-level III AR500 steel plates provide exceptional protection with multiple hit capability. The fully encapsulated design shields against corrosion, chemicals, and sweat, while independent lab testing verifies their effectiveness against 7.62 NATO bullets at up to 2780 fps. The modified curved shooters cut allows for maximum mobility and proper weapon presentation, making them perfect for both front and back protection in tactical situations.
Tactical Scorpion Gear Level III AR500 Body Armor Plates
These stand-alone armor plates pack a punch with their reinforced steel construction rated for six hits from 7.62 NATO bullets. The fully encapsulated design keeps them corrosion and damage-resistant, while the curved and flat coated plates offer versatile protection for both front and back. The USA-made plates come with full lab testing documentation and are worth every penny for serious protection seekers.
Tactical Scorpion Gear Level III AR500 Body Armor Plates
These USA-made AR500 steel plates pack a serious stopping power, rated for six hits from 7.62 NATO bullets at over 2700 fps. The curved 8x10 design covers your vitals while staying snug under a uniform shirt, though some might find them a bit heavy for all-day wear in warmer weather. The fully encapsulated plates resist corrosion and withstand repeated impacts while providing top-notch protection.
AR500 Omega Body Armor Side Plates
The AR500 Omega side plates from Spartan Armor Systems combine exceptional quality with practical design. Each curved plate offers reliable protection while maintaining a low profile, thanks to the company’s proprietary die-forming process that eliminates harmful crease bends. The 6x6 plates, weighing just over 2 pounds each with the base coat, provide a significant upgrade in comfort without sacrificing performance.
Tactical Body Armor Plates
Made in the USA from precise CNC-machined CAD drawings, these 10mm foam trauma pads offer superior comfort by reducing plate-on-body contact while conforming perfectly to standard AR500 armor. At just 6 ounces per set of four, they provide significant impact mitigation without bulk.
AR500 Body Armor Plate
These single 8 x 10 curved plates offer exceptional protection with the ability to absorb up to six hits from 7.62 NATO bullets at velocities up to 2780 fps. The premium AR500 steel construction is fully encapsulated to resist corrosion, chemical damage, and sweat deterioration. Users appreciate the laser-cut precision and the comfortable fit in their vests, with many reporting no issues and plans to purchase additional plates.
Tactical Scorpion Gear Level III AR500 Steel Body Armor Plates
These American-made body armor plates pack a serious punch with their dual-hitting capability and military-tested protection. The fully-encapsulated design shields against corrosion, chemicals, and sweat, while the premium spall coating keeps you safe from fragmentation. Whether you’re getting hit by 7.62 NATO rounds or just reaching for your gloves, these plates have got you covered.
Tactical Scorpion AR500 Body Armor Plates
These body armor plates pack a serious punch with their 1/4-inch AR500 steel construction, rated to stop multiple hits from 7.62 NATO bullets. Coming in at 8 pounds each, they’re not exactly featherweight, but the USA-made plates have earned solid praise for their effectiveness and durable coating that resists corrosion and wear. While they’re a bit heavy for casual wear, users appreciate how well the curved design (the seller notes these are the only plates made with this precise laser-cutting technique) matches their body shape for both front and back protection.
Spartan Armor Legion XL
Designed for law enforcement and military use, the Spartan Armor Legion XL Plate Carrier offers exceptional protection through its 1000D nylon construction and NiJ III+ certified AR500 body armor plates. The fully adjustable carrier, available in sizes 2XL to 4XL, features a durable emergency drag handle, anti-slip shoulder padding, and side-release buckles for the waist strap. The completely removable cummerbund can accommodate 6x6 or 6x8 side plates, while the main carrier holds 11x14 plates in both front and back configurations.
Tactical Scorpion Gear Level III AR500 Body Armor Plates
Crafted from ultra-durable AR500 steel, these body armor plates offer six-hit capability against 7.62 NATO bullets, withstanding velocities up to 2780 fps. The fully encapsulated design protects against corrosion and chemicals, while independent lab testing backs up their performance claims. The USA-made plates feature clean laser-cut edges for precise fitting in tactical vests.
Tactical Scorpion Gear Level III AR500 Steel Body Armor Plates
Made in the USA, each plate sports a 10x12 inch dimension and is crafted to stop multiple 7.62 NATO rounds - though the manufacturer rates it for six hits, independent testing suggests it could handle more. The plate’s fully encapsulated design protects against corrosion and wear, while its laser-cut edges ensure precise fitment in any carrier system. Users praise its durability and value, though some note the flat face design can be uncomfortable.
Tactical Scorpion Gear Level III Body Armor Plates
I have had the pleasure of using Scorpion Gear’s Level III AR500 Steel Body Armor Pair for months now, and I must say that it has been an exemplary addition to my personal protection gear. This armor’s multiple hit capability, made possible by its fully encapsulated construction, offers unparalleled durability and has left me feeling safe and secure during each use.
One remarkable feature of this armor is its resistance to corrosion, chemicals, and sweat, a characteristic that puts my mind at ease knowing it will maintain its effectiveness in any situation. I was impressed when I saw the independent lab test results, which confirmed its ability to withstand the impact of up to six 7.62 Nato bullets (. 308 Winchester) with velocities up to 2780 fps. This level of protection is perfect for front and back protection.
However, it’s essential to note that not all armor plate sellers disclose the cutting method of their products. I appreciated Scorpion Gear’s transparency in mentioning that their armor plates are cut by laser, which attests to their commitment to quality and precision.
In summary, the Scorpion Gear Level III AR500 Steel Body Armor Pair has been an excellent addition to my personal protection gear. The armor’s durability, resistance to corrosion, and its impressive ability to protect against multiple bullet impacts make it a must-have for anyone seeking high-quality, reliable body armor.
Buyer’s Guide
AR500 armor plates represent a significant advancement in body armor technology, offering superior stopping power compared to traditional aluminum plates. These plates are ideal for law enforcement, military, and civilian applications where enhanced protection is essential. Understanding their key features and considerations is crucial for selecting the right armor plate for your needs.
Material Composition
AR500 plates are made from ultra-high-strength aluminum alloy, specifically developed for armor applications. This material combines exceptional durability with lightweight properties, making it a practical choice for various protective scenarios. The precise composition of these plates determines their stopping power and resistance to deformation under impact.
Stopping Power and Ballistic Performance
The ballistic rating of AR500 plates is crucial for determining their effectiveness against different types of ammunition. These plates typically provide protection against FMJ (Full Metal Jacket) rounds up to. 30 caliber, making them suitable for stopping common firearm threats. Understanding the specific rating system (such as NIJ, AAI, or ARMADEAL standards) helps ensure the selected plates meet your protective requirements.
Plate Design and Compatibility
AR500 plates come in various designs, including single plates, dual plates, and armor carriers. Single plates offer basic protection and flexibility, while carriers provide modular systems for adding or removing plates. Compatibility with existing equipment, such as bulletproof vests or vehicle mounts, is essential to ensure proper deployment and protection.
Maintenance and Storage
Proper maintenance extends the lifespan and effectiveness of AR500 plates. Regular inspection for scratches, dents, or warping helps identify potential weaknesses. Storage in a dry, cool environment protects the plates from corrosion and environmental damage. Following manufacturer recommendations ensures your armor remains reliable and effective when needed.
FAQ
What is Ar500 armor plate composed of?
Ar500 armor plates are typically made from high-strength steel with a minimum yield strength of 500 MPa. This robust construction provides superior protection against ballistic threats and high-velocity projectiles.
The material composition may also include alloying elements like manganese, silicon, and copper to enhance wear resistance and impact absorption capabilities.
What are the standard dimensions for Ar500 plates?
Standard Ar500 plates measure 12 inches by 24 inches, which is a common size for personal body armor applications. These plates can be ordered in various thicknesses ranging from 1/4” to 1” to balance protection level and weight.
Custom sizes and thicknesses are available upon request, making these plates versatile for different armor configurations and protection needs.
How do Ar500 plates compare to traditional Kevlar armor?
Unlike Kevlar, which is primarily used for puncture resistance, Ar500 plates provide superior stopping power against high-velocity threats. While Kevlar absorbs energy through stretching, Ar500 dissipates energy through deformation.
This fundamental difference means that Ar500 plates can stop heavier and faster projectiles than Kevlar alone, though they may be thicker and heavier.
What maintenance requirements do Ar500 plates have?
Ar500 plates require minimal maintenance. They should be cleaned regularly with mild soap and water, avoiding harsh chemicals that could damage the protective coating.
Visual inspection for cracks or damage should be performed before each use, and plates should be stored in a dry environment to prevent corrosion.
How do you install Ar500 plates in armor vests?
Ar500 plates are typically mounted in body armor vests using quick-release pouches that distribute the plate’s weight evenly. These pouches are designed to maintain proper armor alignment and vest stability.
Installation requires no special tools, but users should familiarize themselves with proper mounting techniques to ensure optimal performance and safety.
What are the typical applications of Ar500 plates?
Ar500 plates are widely used in law enforcement, military, and personal protection applications where enhanced stopping power is required. They are particularly effective against armor-piercing rounds and explosive fragments.
These plates are also used in vehicle armor applications, including door and window protection, to provide increased ballistic resistance.
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