· top picks · 13 min read

Best 19 Armor Plates for Vest: Additional Protection for Your Safety

Looking for the best armor plates to add to your body vest? Our comparison ranks the top-rated plates available today, so you can make an informed choice based on your specific needs and budget.

Looking for the best armor plates to add to your body vest? Our comparison ranks the top-rated plates available today, so you can make an informed choice based on your specific needs and budget.

A properly equipped vest can significantly enhance your protective capabilities, and armor plates are a critical component. Our comparison examines the most effective options, considering factors like ballistic rating, weight, and comfort to help you choose the right protection for your needs.

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Reviews

AR500 Omega Body Armor Side Plates

AR500 Omega Body Armor Side Plates | Image

The AR500 Omega side plates from Spartan Armor Systems combine exceptional quality with practical design. Each curved plate offers reliable protection while maintaining a low profile, thanks to the company’s proprietary die-forming process that eliminates harmful crease bends. The 6x6 plates, weighing just over 2 pounds each with the base coat, provide a significant upgrade in comfort without sacrificing performance.

Battle Steel Flexible Armor Panel

Battle Steel Flexible Armor Panel | Image

These flexible armor panels pack impressive protection into a surprisingly light and mobile package. Made from ballistic-grade polyethylene with a tough polyester coating, they’re designed to stop high-velocity rounds while keeping weight to a minimum. The shooter-friendly shape and responsive flex make them a standout choice in the world of modular armor plating.

Tactical Scorpion Gear Level IIIA Body Armor Plates

Tactical Scorpion Gear Level IIIA Body Armor Plates | Image

Combining durable protection with flexible design, these Level IIIA soft plates offer essential ballistic resistance without added bulk. Independently tested to stop multiple. 44 magnum hits, they’re designed for both front and back torso coverage. While the price point is a bit higher than average, users consistently praise their lightweight construction and reliable performance.

Tactical Scorpion Gear Level III AR500 Body Armor Plate

Tactical Scorpion Gear Level III AR500 Body Armor Plate | Image

These Level III AR500 steel plates offer remarkable protection withstanding multiple hits from 7.62 NATO bullets, while their curved, shooters-specific cut allows for unrestricted movement. Independently tested to industry standards, these USA-made plates feature a fully encapsulated design to prevent corrosion and ensure long-term durability. Users praise their lightweight design and superior fit, making them a popular choice for both professionals and enthusiasts who need reliable protection without sacrificing mobility.

Spartan Armor Sentinel Plate Carrier

Spartan Armor Sentinel Plate Carrier | Image

The Spartan Armor Sentinel Plate Carrier stands out in the crowded market of ballistic vests, blending robust protection with remarkable comfort through its 1000 denier construction and anti-slip shoulder padding. Its adaptable design allows for a perfect fit across 38 to 48 chest sizes, while the integrated cummerbund provides exceptional stability with its dual side plate pockets. The carrier packs premium protection without unnecessary bulk, making it ideal for both law enforcement and civilian users who need reliable defensive gear.

Tactical Scorpion Gear Level IIIA Body Armor Plates

Tactical Scorpion Gear Level IIIA Body Armor Plates | Image

These tactical body armor plates stop. 44 caliber bullets and pack impressive durability in a surprisingly lightweight design. The independent lab-testing speaks to their reliability, though some find they could be more comfortable for everyday carry. The slim profile fits easily into tactical vests while providing top-tier Level IIIA protection.

Tactical Scorpion Gear Level IIIA Body Armor Plate

Tactical Scorpion Gear Level IIIA Body Armor Plate | Image

When you need reliable body armor without the bulk, these Level IIIA plates hit the sweet spot between protection and comfort. Each 6x8 inch plate can take multiple hits before going down, specifically tested to stop. 44 Magnum rounds traveling at 1464 fps. The independent lab seal of approval backs up their claim of handling up to five rounds – one reviewer put it to the test with 9mm hollow points at seven yards and found no penetration. Perfect for adding front or back protection without sacrificing mobility.

Tactical Scorpion Gear Level III AR500 Steel Body Armor Set

Tactical Scorpion Gear Level III AR500 Steel Body Armor Set | Image

Made in the USA, these Level III AR500 steel plates pack a hefty 10x12 inches and 6x8 inches of bullet-stopping power each. The fully encapsulated design keeps out corrosion and sweat, thanks to its protective coating. Each plate handles up to six hits from 7.62 NATO bullets moving at 2780 fps, making them reliable protectors for both front and back.

Tactical Scorpion Gear Level III AR500 Body Armor Plates

Tactical Scorpion Gear Level III AR500 Body Armor Plates | Image

These stand-alone armor plates pack a punch with their reinforced steel construction rated for six hits from 7.62 NATO bullets. The fully encapsulated design keeps them corrosion and damage-resistant, while the curved and flat coated plates offer versatile protection for both front and back. The USA-made plates come with full lab testing documentation and are worth every penny for serious protection seekers.

Tactical Scorpion Gear Level III AR500 Steel Body Armor Plates

Tactical Scorpion Gear Level III AR500 Steel Body Armor Plates | Image

These American-made body armor plates pack a serious punch with their dual-hitting capability and military-tested protection. The fully-encapsulated design shields against corrosion, chemicals, and sweat, while the premium spall coating keeps you safe from fragmentation. Whether you’re getting hit by 7.62 NATO rounds or just reaching for your gloves, these plates have got you covered.

Tactical Scorpion Gear Level III AR500 Body Armor Plates

Tactical Scorpion Gear Level III AR500 Body Armor Plates | Image

Crafted from ultra-durable AR500 steel, these body armor plates offer six-hit capability against 7.62 NATO bullets, withstanding velocities up to 2780 fps. The fully encapsulated design protects against corrosion and chemicals, while independent lab testing backs up their performance claims. The USA-made plates feature clean laser-cut edges for precise fitting in tactical vests.

Tactical Scorpion Gear Level III AR500 Steel Body Armor Plates

Tactical Scorpion Gear Level III AR500 Steel Body Armor Plates | Image

Made in the USA, each plate sports a 10x12 inch dimension and is crafted to stop multiple 7.62 NATO rounds - though the manufacturer rates it for six hits, independent testing suggests it could handle more. The plate’s fully encapsulated design protects against corrosion and wear, while its laser-cut edges ensure precise fitment in any carrier system. Users praise its durability and value, though some note the flat face design can be uncomfortable.

Tactical Scorpion ProCat Body Armor Vest

Tactical Scorpion ProCat Body Armor Vest | Image

This modular carrier vest keeps you protected with adjustable sides and quick-release plates. The comfortable padded interior lets you add MOLLE accessories, while the handy emergency drag handle gives you an extra safety feature. Reviews praise its durability and good value compared to similar products in the market.

Spartan AR550 Steel Body Armor Plate III

Spartan AR550 Steel Body Armor Plate III | Image

Made from extra-hard AR550 steel with a 10% increase in ballistic core hardness, this Level III+ plate offers superior protection that’s NIJ-certified for serious threat situations. The single-curved design combines lightweight durability with easy mobility, while the serialized plate tracking system ensures every piece maintains its optimal ballistic performance. The 12-inch by 10-inch plate protects crucial areas with fragment-mitigating full-coat options available for added peace of mind.

Tactical Scorpion Gear Level III Body Armor Plates

Tactical Scorpion Gear Level III Body Armor Plates | Image

I have had the pleasure of using Scorpion Gear’s Level III AR500 Steel Body Armor Pair for months now, and I must say that it has been an exemplary addition to my personal protection gear. This armor’s multiple hit capability, made possible by its fully encapsulated construction, offers unparalleled durability and has left me feeling safe and secure during each use.

One remarkable feature of this armor is its resistance to corrosion, chemicals, and sweat, a characteristic that puts my mind at ease knowing it will maintain its effectiveness in any situation. I was impressed when I saw the independent lab test results, which confirmed its ability to withstand the impact of up to six 7.62 Nato bullets (. 308 Winchester) with velocities up to 2780 fps. This level of protection is perfect for front and back protection.

However, it’s essential to note that not all armor plate sellers disclose the cutting method of their products. I appreciated Scorpion Gear’s transparency in mentioning that their armor plates are cut by laser, which attests to their commitment to quality and precision.

In summary, the Scorpion Gear Level III AR500 Steel Body Armor Pair has been an excellent addition to my personal protection gear. The armor’s durability, resistance to corrosion, and its impressive ability to protect against multiple bullet impacts make it a must-have for anyone seeking high-quality, reliable body armor.

Tactical Scorpion Gear Level IIIA Plate

Tactical Scorpion Gear Level IIIA Plate | Image

This high-quality Level IIIA body armor features well-made, sturdy plates that fit securely in place with reliable hook-and-loop closures and snaps. The adjustable carrier fits comfortably, even with the weight of three rifle magazines, three pistol magazines, an IFAC mask, medical kit, and additional gear attached. Made from robust composite material, the plates provide substantial protection while maintaining a practical design that allows for mobility.

Tactical Scorpion Gear AR500 Body Armor

Tactical Scorpion Gear AR500 Body Armor | Image

This highly-rated American-made body armor features a sleek, adjustable vest design that can accommodate various plate sizes, from small to XXLarge. The Level III AR500 steel plates provide exceptional protection against high-velocity bullets, with independent lab testing backing their effectiveness. While some users note the vest’s bulkiness during extended wear, nearly all reviewers praise its durability and comfort once properly adjusted.

Spartan Armor Systems Spartan Armor/Sentinel Plate Carrier and AR550 Level III Body Armor

Spartan Armor Systems Spartan Armor/Sentinel Plate Carrier and AR550 Level III Body Armor | Image

The Spartan Armor Systems carrier and AR550 plates form a robust shooting suit that earned solid praise for its weighty protection and snug fit. Reviewers particularly liked the Single-Curved design and the included trauma pads that let the modular carrier accommodate different plate configurations. While some noted the shoulder padding could be more substantial and the magazine pouches tight, the overall build quality and NIJ III+ certification impressed many.

Mira Safety Tactical Level 4 Body Armor Plate

Mira Safety Tactical Level 4 Body Armor Plate | Image

Made from a unique blend of Alumina Oxide Ceramic and ultra-high molecular weight polyethylene, these lightweight plates weigh just under 6 pounds each but provide superior protection to traditional steel plates. The curved design fits standard plate carriers with shooter’s cuts for enhanced mobility, and the durable construction features a 10-year warranty. Most buyers report no issues with fit or comfort, though a few noted edge protection could be better.

Buyer’s Guide

Armor plates for vests serve as critical protective components in various safety and military applications. These specialized plates offer enhanced ballistic protection while maintaining comfortable mobility. Understanding their specifications and performance metrics ensures you select the right plate for your needs.

Materials and Construction

Armor plates are typically made from metal alloys (e. g. , steel or titanium), advanced composites (e. g. , Dyneema or Kevlar), or ceramic materials. Metal plates provide robust protection against various threats but can be relatively heavy. Composite and ceramic plates offer lighter alternatives with similar or superior ballistic performance.

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Ballistic Standards Compliance

Ensure the armor plate meets recognized ballistic standards such as NIJ (National Institute of Justice) Level III or IIIB for soft armor applications, or military standards like NWSL (U. S. Military Standard) for intermediate threats. Understanding these standards helps match the plate’s specifications to the potential threat levels you need to address.

Size and Compatibility

Armor plates come in standardized sizes to fit common vest platforms. Common sizes include small, medium, large, and extra-large, with corresponding plate dimensions of approximately 15x12 inches for chest plates or smaller sizes for arm and neck protection. Verify compatibility with your vest model to ensure proper fit and retention.

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Maintenance and Care

Proper maintenance prolongs armor plate lifespan and ensures consistent performance. Store plates in a dry environment away from corrosive materials. Clean with mild soap and water, avoiding harsh chemicals that can damage the material. Regularly inspect plates for signs of wear, damage, or degradation in protective properties.

FAQ

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What types of armor plates are available for vests?

Armor plates for vests come in various forms, including hard plates made from materials like steel or composite materials, and soft plates made from materials like high-density foam or ceramics. Hard plates provide superior protection but add more weight, while soft plates offer flexibility and mobility at the cost of reduced protection levels.

Popular plate designs include standalone plates that clip or attach to vests, and monolithic plates that integrate with specialized vests. The choice depends on the user’s specific needs, including environmental factors and intended use case.

How much protection do armor plates provide?

Armor plates are rated according to their stopping power, typically measured in grams or inches of lead. Common ratings range from 1200 to 4400 grams, with higher numbers indicating greater protection against projectiles. Each plate has specific threat levels it’s designed to stop, so compatibility with the vest and user profile is crucial.

Protection depends not only on the plate’s rating but also on proper positioning and vest construction. Wearing multiple plates or combining plates with other protective gear can enhance overall protection levels.

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What are the differences between soft and hard armor plates?

Soft armor plates, often made from high-density foam or composite materials, offer flexibility and mobility at the cost of reduced protection. They’re ideal for law enforcement and security personnel who need to move quickly and maintain natural body positioning. Hard armor plates, typically made from steel or ceramic materials, provide superior stopping power and protection against ballistic threats. They’re heavier and less flexible but offer the best defense against incoming projectiles.

The choice between soft and hard plates depends on the specific threat level, environmental conditions, and the user’s mobility requirements. Multi-threat plates that combine soft and hard elements are also available for enhanced protection while maintaining some level of flexibility.

How do I properly maintain and store armor plates?

Armor plates require regular inspection for signs of damage, such as cracks or deformities. Store them in a clean, dry environment away from direct sunlight and corrosive materials. Avoid exposing them to extreme temperatures, which can affect their structural integrity.

Handle plates with care to prevent scratches or dents that can compromise their protective properties. Keep them in their original packaging or protective cases when not in use to maintain optimal condition.

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Can I wash armor plates?

Most armor plates can be cleaned using mild soap and water. Avoid harsh chemicals, abrasive materials, or high-pressure washes that can damage the protective coatings. Rinse thoroughly and allow them to air dry completely before reusing.

Check the manufacturer’s instructions for specific care requirements, as some materials may need special handling. Professional cleaning may be necessary for heavily soiled plates or those used in chemical environments.

What factors should I consider when choosing armor plates?

When selecting armor plates, consider the threat level you need to protect against, the type of environment you’ll be operating in, and your mobility requirements. Factors include weight, protection rating, material type, and compatibility with your vest system. Customization options, such as color choices or removable plates, can also impact your selection.

Cost considerations include the initial investment, maintenance requirements, and potential need for replacement over time. Some users choose modular systems that allow mixing and matching plates based on changing threat levels or mission requirements.

As an Amazon Affiliate™ I may earn through qualifying purchases

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